Cruise the city without breaking a sweat. Electric power and traditional bicycle design combine to deliver an urban transport concept that’s made to measure.

europe

Current product sales research.

 

Current electric bicycles and key specifications.

Current electric bicycles and key specifications.

ebike-5

Primary research investigating current product perceptions.

1

Concept proposal.

2

Concept render showing key parts.

4

Concept render showing battery removal.

3

Concept render showing battery integration.

5

Concept render showing integrated light design.

 

6

7

Anthropometric data drives CAD dimensions for design geometry.

8

CAD data creates 3D printed lugs for made to measure geometry.

9

IMG_1007IMG_1046 Full scale sketch modelling.

IMG_1757

Rear stay mold making.

IMG_1683

Rear stay molds shaped for carbon wrapping.

STAY-CARBON-1

Kevlar reinforcement at connection terminals.

FINISHED-STAYS

Finished rear stays.

IMG_1583

3D printed bottom bracket mold.

IMG_1747

Frame layout / checking.

IMG_1603

Head tube machining.

IMG_2282

Head tube machining for front light aperture.

TUBE-MACHINING

Tube section machining for battery cavity.

IMG_2267

Tube finishing.

IMG_2239

Frame component checking.

IMG_1563

Rear brake mount / dropout development.

DROPOUT-CNC-3D-PRINT

3D printed & Aluminium CNC machined dropout. Concept to prototype.

IMG_2049

Test assembly using 3D printed dropouts & brake mount.

IMG_1864

Head tube bearing face machining.

WIRING

Trial electronics assembly.

Frame-Assy

Reinforcing 3D printed bottom bracket with carbon composite.

 

 

11

Final prototype photographs.

13

Final prototype photographs.

14

Final prototype photographs.

malcolm-award
ND-ExhibitFront-LightBrake-LeverRear-Light-MacroMOtor-Macro

 

http://vimeo.com/99477640

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