Current product sales research.

Current electric bicycles and key specifications.

Primary research investigating current product perceptions.

Concept proposal.

Concept render showing key parts.

Concept render showing battery removal.

Concept render showing battery integration.

Concept render showing integrated light design.

Anthropometric data drives CAD dimensions for design geometry.

CAD data creates 3D printed lugs for made to measure geometry.

Full scale sketch modelling.

Rear stay mold making.

Rear stay molds shaped for carbon wrapping.

Kevlar reinforcement at connection terminals.

Finished rear stays.

3D printed bottom bracket mold.

Frame layout / checking.

Head tube machining.

Head tube machining for front light aperture.

Tube section machining for battery cavity.

Tube finishing.

Frame component checking.

Rear brake mount / dropout development.

3D printed & Aluminium CNC machined dropout. Concept to prototype.

Test assembly using 3D printed dropouts & brake mount.

Head tube bearing face machining.

Trial electronics assembly.

Reinforcing 3D printed bottom bracket with carbon composite.

Final prototype photographs.

Final prototype photographs.